Welcome to explore the FLAP DISC production line, a comprehensive set of machinery covering the entire process of grinding wheel production. This assembly consists of four main machines that automate the stages from cutting abrasive cloth strips, manufacturing Flap Discs, curing adhesive, to packaging. Additionally, we'll delve into the required raw materials for Flap Disc production and the cost breakdown, providing you with a holistic understanding of the Flap Disc industry.As a manufacturer of flap disc making machine, we welcome your inquiries and visits.
1. Abrasive Cloth Slitting Machine
- Product: Abrasive Cloth Slitting Machine
- Main Body Size: 220022001200(mm)
- Voltage: 380V 50HZ
- Power: 3.5KW
- Weight: 1200KG
- Slitting Speed: 4-8M/min
- Abrasive Width: 1400MM
- Feeding Length: 50m-150m
- Slitting Width: 20-1450mm
- Control System: Delta
- Feeding System: AIRTIC Air Cylinder
This machine optimizes and integrates components with a new design concept compared to its previous generation, enhancing overall stability and durability. Suitable for cutting various brands of 1.45 meters wide and 50-120 meters long emery cloth rolls, it's customizable according to specific customer requirements, serving as an essential daily production model due to its excellent performance and stability.
- Product: Full Automatic Flap Disc Machine
- Main Body Size: 130013001800(mm)
- Glue Pump Size: 11006501500(mm)
- Feeding System Size: 10004001450(mm)
- Station of Plate: 8
- Voltage: 380V 50HZ
- Power: 7kw
- Glue Pump: 280kg or 30kg
- Glue Coated: 3-30g (adjustable) ±0.1g
- Flaps Quantity: Adjustable 360°
- Output: 600-800p/hours
- Backing Type: Φ75mm~Φ180mm, T27/T29
- Backing Material: Fiberglass or Plastic
- Belt Width: 11mm-40mm
- Flap Length: 14mm-22mm
- Motor: Panasonic Servo
- PLC: Delta
- Glue Feeding System: Airtac Cylinder + Smart Thermostat System
The new generation of this fully automatic machine employs a fresh design concept, optimizing various parts compared to its predecessor for increased precision and stability. It automates the entire process from loading backing pads, detecting them, applying glue, cutting flaps, shaping, to unloading finished FLAP DISCs, ensuring high-quality and controlled production.
- Packing Size: 1710×1510×2120mm
- Max Temperature: 300℃
- Weight: 900kg
- Working Power Supply: 380B.50HZ 3-phase 4-wire
- Overall Power: 13.5KW
- Electric-heating Power: 12KW
- Blower Motor: 1.5KW
- Temperature Uniformity: ±2%
- Temperature Fluctuation: ±2℃
- Thermal Insulation Layer: 100mm Asbestos Fiber
- Conventional Capacity: 1.5 m³, 1.8 m³
The Flap Disc Oven, validated through extensive use, particularly suits the abrasive tool industry, ensuring product quality compared to other ovens that might compromise quality or lead to product ruptures.
4. Flap Disc Labeling and Packing Machine
- Product: Flap Disc Labeling and Packing Machine
- Weight: 280(kg)
- Voltage: 220V/380V 50HZ
- Power: 7KW
- Packing Type: Φ75mm~Φ180mm, T27/T29
- Packing Speed: 8-12bag/min
- Plastic Thickness: PE Monolayer Film 4-5 Silk
- Packing Quantity: 5-15pcs/set
- Product Type: Flap Disc, Abrasive Wheel
- Control System: DELTA
- Pneumatic System: Airtic Air Cylinder
- Temperature Control System: Shrinkage Temperature 180-200, Cutter Temperature 125-135
The new generation of this machine features a revamped design, optimizing various components for increased precision and stability, ensuring effective control over FLAP DISC quality by incorporating backing detection, precise heating, temperature control, and automatic packaging with shrinkable film.
The essential raw materials for producing FLAP DISCs include fiberglass pads, Flap Disc Adhesive, and abrasive cloth. Finally, let's briefly examine the cost breakdown of a FLAP DISC, where, excluding machinery, labor, power, and management costs, abrasive cloth represents the highest product cost at approximately 55%, followed by fiberglass pads at 23%, Flap Disc Adhesive at 6%, and packaging at 5%.
Manufacturer's Advantages
As a leading Flap Disc Machine Factory and Flap Disc Machine Manufacturer, our key strengths lie in superior quality and efficiency. We prioritize stringent quality control measures throughout production, ensuring each machine meets industry standards for precision and durability. This commitment to quality translates into higher efficiency, minimizing downtime and maximizing output, thus optimizing our clients' production processes.
Moreover, our market dominance is a testament to our innovative solutions and customer-centric approach. With a substantial market share, we've established ourselves as a go-to choice for businesses seeking reliable and cutting-edge machinery. This dominance is complemented by our competitive pricing strategy, offering cost-effective solutions without compromising on quality. Additionally, our service excellence encompasses comprehensive support, from installation guidance to after-sales service, fostering lasting partnerships with our clientele.
In conclusion, the Flap Disc production line offered by our Flap Disc Machine Factory stands out due to its unmatched efficiency and stability. Comparative assessments against manual labor or alternative manufacturers highlight our production line's consistent performance in meeting and surpassing industry benchmarks. The line's automated processes ensure a stable and reliable production length, enhancing output consistency and minimizing deviations, ultimately leading to heightened operational efficiency for our valued customers.
YouTube Video
YouTube Video address:https://www.youtube.com/watch?v=tuELh9VrlBM&t=26s
FLAP DISC Production Line
